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Pop-A-Plug Assembly Robot

Submitted by Shilpa on July 30, 2025

Pop-A-Plug Assembly Robot

Pop-A-Plug Assembly Robot

In collaboration with Curtiss-Wright's Surface Technologies division, EST Group created a robotic assembly, measurement and laser marking cell for their Pop-A-Plug® Tube Plug product line. This automated cell has expanded production capacity while providing in-line inspection and marking for each part.

G-250 Vacuum Tube Testing Tool Demonstration Video

Submitted by Shilpa on July 30, 2025

G-250 Vacuum Tube Testing Tool Demonstration Video

G-250 Vacuum Tube Testing Tool Demonstration Video

G-250 Vacuum Tube Testing Tool is designed to quickly seal off and evacuate individual heat exchanger tubes to test for leakage. Machined from high strength aluminum alloy reducing fatigue associated with using heavier testing equipment. Optional seal sets are available to test tubes to 2.50” (63.5mm). Digital pressure gauges also available.

G-160 Tube Testing Tool Demonstration Video

Submitted by Shilpa on July 30, 2025

G-160 Tube Testing Tool Demonstration Video

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G-160 Tube Testing Tool > Learn More

Rapidly detect tube leaks while providing a safer working environment for plant personnel. Innovative patented gripper design provides increased operator safety. Durable cast aluminum housing fully protects gauges. Analog & digital gauge versions available.

GripTight® Test and Isolation Plugs - Product Overview

Submitted by Shilpa on July 28, 2025

GripTight® Test and Isolation Plugs - Product Overview

As with all good libraries, it’s the quality of information that is the key to this powerful on-line resource. The very latest product brochures, user manuals, technical data sheets, videos/animations and white papers, accessed through an accomplished search engine, make an invaluable research tool and up-to-date product portal.

EST Group Overview

Submitted by Shilpa on July 28, 2025

EST Group Overview

EST Group Overview

EST Group, a Curtiss-Wright Valves Division product brand, is a market leader in providing highly engineered products and comprehensive repair services for heat management cooling systems. EST Group specialize in engineered plugs for shell and tube heat exchangers, condensers, oil coolers, piping systems and pressure vessels for severe service applications. Its best known product – the Pop-A-Plug® – is the industry’s leading technology. EST Group provides a comprehensive range of field services for heat management systems.

Curtiss-Wright Corporation Overview

Submitted by Shilpa on July 24, 2025

Curtiss-Wright Corporation Overview

Curtiss-Wright Corporation Overview

Curtiss-Wright Corporation (NYSE: CW) has a long history with its roots dating back to Orville and Wilbur Wright's first flight in 1903, and Mr. Glenn Curtiss, the father of naval aviation. In 1929, the companies founded by these three great aviation pioneers, the Curtiss Aeroplane and Motor Company and Wright Aeronautical Corporation, merged to form the largest aircraft company at the time, Curtiss-Wright Corporation.

Videos & Animations

Submitted by Shilpa on July 24, 2025

Videos & Animations

 
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Pop-A-Plug® System Ram Packages

Submitted by Shilpa on July 22, 2025

Pop-A-Plug® System Ram Packages

 

Install Pop-A-Plug® Tube Plugs Quickly, Safely & Easily

Smart Ram 640T Cordless Installation Tool

Smart Ram 640T allows operators to quickly perform heat exchanger tube repairs without significant setup or breakdown time. Self-contained battery-operated hydraulic unit provides reliable installation of heat exchanger tube plugs. Long-lasting 18v/3.0Ah Lithium-ion battery allows for cordless operation in remote and close quarters environments without the need for electric or plant air connection.

  • Ideal for remote or confined spaces
  • Eliminates tripping hazards
  • Self-contained unit - no shop air or electric required
  • Long-lasting 3.0Ah Li-Ion Battery
  • Install up to 500 tube plugs on fully charged battery
  • Install with BAW or Pull-to-Pressure methods
  • Info display with multi-user preset capabilities
  • Lightweight - just 5lbs. (2.3kg)

 

Plug Size Range / Capacity

  • CPI /Perma Plugs: V-471 thru V-1212
  • P2 Plugs: P2-400 thru P2-1160
 

PAP6600 Ram Package

Compact and easy to use.

  • Controlled, repeatable installation force
  • Operates on shop air supply - 40 to 125 PsiG (2.7 to 8.6 BarG)
  • No welding required for installation
  • Electric & Battery operated versions available

 

Plug Size Range / Capacity

  • CPI /Perma Plugs: V-471 thru V-1212
  • P2 Plugs: P2-400 thru P2-1160

PAP123RK Ram Package

Compact and easy to use.

  • Controlled, repeatable installation force
  • Operates on shop air supply - 40 to 125 PsiG (2.7 to 8.6 BarG)
  • No welding required for installation
  • Electric & Battery operated versions available

 

Plug Size Range / Capacity

  • CPI /Perma Plugs: V-471 thru V-1944
  • P2 Plugs: P2-400 thru P2-2000

PAP3600 Ram Package (Close Quarters)

Compact design. Ideal for tubes in the outermost row of closed head feedwater heaters or tubes adjacent to a pass partition or divider plate.

Plug Size Range / Capacity

  • CPI /Perma Plugs: V-471 thru V-735
  • P2 Plugs: P2-400 thru P2-860
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